How-to: GSX650F & Vortex 41mm Clip-ons

Author Note: I wrote this article when I still owned my GSX650F. I’ve since traded-up for a 2007 GSXR600 (and I couldn’t be happier). I might have some images to post with this tutorial, but I’ll post them when/if I can find them. Hopefully the write-up is enough to help… Good luck, modders.

Prior to my experiences with the Suzuki GSX650F, I was the semi-proud owner of a Hyosung GT250R. I loved the body styling, aggressive riding position, cheap price ($3300 OTD) and gas mileage, but I realized something more powerful was necessary for longer trips (and riding 2-up with the Mrs.).  This brought me to my evolving 2008 GSX650F, which has the power, speed, and styling qualities that I was looking for, but still lacked the aggressive riding position I had with the Hyosung.

Vortex Racing had the answer to my commuter bar problem: 41mm clip-ons. They’re available in three different colors: silver (aluminum), black, and gold. Additionally, Vortex manufactures after-market bar ends (weighted or unweighted) for their clip-ons — which are certainly necessary after losing the dampers. The install took less than 45 minutes, but I’ll admit I made the mistake of loosening one of the fork bolts too much while lowering the front-end (required for installation on the GSX650F). This inevitably resulted in a lopsided front after the left fork pushed right through the triple-tree clamp. An extra 10 minutes of jacking the bike up and re-adjustment was required. Here’s a concise set of steps used to complete the project:

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How-to: GSX650F Chop-shop Job (Cutting down the fender)

Per another owner’s request, here are some up-close shots of the chop-job for the 2008 GSX650F … Notice the black bolts (attached to the protruding box shapes beneath the fender) in the second image. These are holding the bracket to the bike ‘trunk.’ There’s a lock washer and nut on the inside of the trunk securing the bracket to the bike.

I did not remove the tail before cutting. I used only a razor knife (with new, clean blades) following a hand-drawn [penciled] line. I did have to change the blade out about half-way through, and I did slice the crap out of a finger, but it was still worth the end-result.

My plate is not actually at an angle, but if you purchased the same tail light w/ the integrated signals and plate light, you don’t need it at an angle. It’s clearly visible at night without bending or angled mounting. Also, you may need some additional hardware (2 X bolts, 2 X nuts, 2 X lock-washers) to re-mount the OEM plate bracket to what’s left of the tail after the chop. Depending on how small your hands are, you might have to remove the tail piece (not the rear fender, just the painted tail) to attach lock-washers and nuts on the inside of the ‘trunk’.
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